What safety systems (active and passive) are used in U.S. EVs?

EVs in the U.S. combine conventional automotive safety systems with EV-specific protections.

Passive Safety Systems:

  • Battery crash protection: High-strength cases shield the pack from collision damage.
  • Automatic disconnects: High-voltage circuits are isolated after impact.
  • Underbody protection: Steel or composite shields prevent battery puncture from road debris.
  • Advanced crumple zones: Designed to absorb impact more effectively due to lack of engine block.

Active Safety Systems:

  • Battery thermal management: Liquid or refrigerant cooling systems prevent overheating and extend battery life.
  • Regenerative braking with stability control: Integrates regen braking with ABS and traction control.
  • Pedestrian warning sounds: Required by U.S. law at low speeds for safety.
  • Remote diagnostics: Many U.S. EVs can send alerts directly to the manufacturer or emergency services if a fault is detected.

These systems work together to meet stringent NHTSA and IIHS safety requirements while protecting occupants and pedestrians.